Jono's KLZE Project - Turbo Build Begins
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I have to say Jono, the car seems to be in bloody good condition for a '94.
Has it been re-sprayed or just very well waxed?
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It only had 2 owners before me, both of them took very good care of it!
There is no evidence of a respray, and some of the car was starting to fade when I got it, so I gave it a good T-Cutting and that made a BIG difference!!
On another note: Insurance
If anyone is thinking of doing the swap or even as far as I plan with a Turbo, I highly recommend speaking to Adrian Flux for insurance.
They quoted me half what I payed last year with my old insurer, plus the company they put me with allow any mod, and only charge you £25 a time if you declare, so for me it will be: Standard - KLZE - Turbo, it will cost me the £50 + any change to premium, which is only about £200 with the ZE & Turbo!!!
As I am a young driver this makes a massive difference to how much I fork out each year - Well Pleased! :D
Jono
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When you say young driver, what do you mean?
I'm 22, 3 points on my license, live in a very low crime rate area and my insurance cover won't let me change anything performance wise.
how old are you, if you don't mind me asking?
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I'm already with Adrian Flux (am 23, one month away from first NCB) and they've been really good so far, best quote by far, but I was skeptical about the engine change.
I was kind of considering not telling them as I anticipated it going up by about 600, but if you're saying it's only 200ish extra with ZE and a turbo, then I'll definitely declare it.
They're not so good with non-sporty cars though. When I crashed my MX-3 I got a little diesel 205 as a run around in the meantime, and changing the policy from the MX-3 V6 (paid upfront) and when I changed the policy over to the 205 with about 6 months left, I only got £150 back. Bloody rip-off considering I'd paid 1700 for the policy.
So yeah conclusion; Adrian Flux are spot on for modded motors, but shit for regular runarounds.
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Ok, I have been getting the ZE ready for a few weeks now, and most parts are on order for the swap!
Over the last 6 weekends I have been working on the IM - Polishing, which has been a real pain!
Now I have painted the cam covers:
Rear Cam Cover:
Front Cam Cover: (Before)
Front Cam Cover (After - Some Letters need to be touched up as they got of blue on them)
Inlet Manifold: (Nearly Finished Polish & Before Paint)
Hopefully tonight I should be able to finish the IM and get everything back onto the engine, then…. I should be able to get the ZE swapped in the next few weeks :D
Jono
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Nice work buddy, sanding the Inlet is a pain but worth it.
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Looking tasty mate, bet you're excited as fook.
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thats it im saving for a klze!!!
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Yep, cant wait!!
If all goes to plan I should be swapping weekend after next! :twisted:
I got most of the stuff back on last night, just gota do a few bits to the IM tonight and then all I have to do is wait for my clutch & brakes.
Jono
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There is a K series UD pulley on ebay for £30 and £12 delivery!
LINKGet it, 5 Bhp extra due to less rotational friction from underdriving auxilliarys…You will need a shorter belt for the Power steering and Alternator from Halfords but for a cost of £50 for it all its a sweet mod...
Also try and stretch for a Fidenza flywheel, they aint cheap but if you want rapid accel its a little help!
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Ahh Man!!! Dont do this too me! lol
Not sure if I can afford it with the bumper aswell!!!
Can it be done after the swap - I assume the motor would need to be pulled again?
Luckly my fiancee has just bought a new car so I can "borrow" that if me MX-3 is off the road now! HAHAHA
As for the flywheel I was thinking about it, but decided to keep the K8 one as I want the car to be a comfort everyday drive - cant be assed to have it keep dropping revs when idle!!
BTW: The ZE is all back together now - will post some pics l8r
Jono
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Pic as promised!!!
:twisted:
Jono
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phwoar!lookin beautiful mate:D
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Thanks :D
BTW: The blue has come out a little light with the flash, have a look a few posts above (on page 1) for the full effect of the front cam cover.
Anyone notice the VRIS valves? 8)
Jono
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Looks sweet, id deffo try and do the flywheel and UD pulley whilst the engines out as the UD pulley needs minor grinding of the ally block near the crank…
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Ok, I have decided to leave the pully for now!!
Tommy, I might be down Looe sometime this month for my cousins 18th. :D
Looks like my parts will arrive tuesday & wednesday - so all I need now is the various oils & fluids & replacement belts and im ready for the swap - all going well I should do it next weekend!!
Jono
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Brakes have arrived :D
Black Diamond - Drilled & Grooved disks all round. (Black Diamond Predator Pads AR too)
Just waiting for the clutch - if that arrives by friday then the ZE is goin in baby!!! :twisted:
Jono
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That engine is looking sweet..
Good luck with the swap, take lots of pics and make lots of notes as yo go. We could do with a swap guide on here… :wink:
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Looks like I have everything I need now:
The MX-3 has gone to bed early, as it has a few big days ahead of it :D
The swap is going ahead tomorrow… :shock:
Jono